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RMU and Compact Substation (CSS) for Space-Constrained Sites: Urban Distribution Best Practices

RMU and Compact Substation (CSS) for Space-Constrained Sites: Urban Distribution Best Practices

Ring Main Units (RMU) and Compact Substations (CSS/PSS) enable reliable 11 kV secondary distribution where space, safety, and speed of deployment are critical—industrial parks, campuses, hospitals, malls, data centers, and highrise developments. This guide covers selection, protection, installation, and compliance for Indian projects.​

Why RMU + CSS

  • RMU provides looped 11 kV feeders with sectionalizing and fast fault isolation; CSS integrates transformer + MV compartment (RMU/VCB) + LV panel in a weather-proof kiosk.​
  • Benefits: small footprint, factory-built quality, reduced site work, faster approvals and energization.​

RMU selection checklist

  • Configuration: 2L+1T, 3L+1T, extensible vs non-extensible; specify required cable ways and future expansion.​
  • Interruption medium: SF6, solid-insulated, or vacuum; evaluate environmental policy, maintenance, and utility preference.​
  • Ratings: 12 kV, 630 A feeders typical; fault level 16/20/25 kA; add internal arc class per utility.​
  • Accessories: voltage presence indicators, motorized operation, fault passage indicators, pressure relief.​

CSS selection checklist

  • Transformer: 11/0.433 kV, ONAN; size 500–2500 kVA typical; copper windings, OLTC for large ratings when needed.​
  • MV side: RMU or VCB with metering; LV side: PCC with ACB incomer, MCCB feeders, AMF with DG, APFC.​
  • Enclosure: IP54/55 outdoor, corrosion-resistant, forced ventilation if high ambient; arc-venting paths.​
  • Safety: interlocks for door/earthing, anti-rodent/anti-ingress features, illumination, earthing pits layout.​

Civil and installation best practices

  • Clearances: front/rear access per utility, crane or roller paths for transformer, oil containment (bund wall) for oil-filled units.​
  • Cables: 11 kV XLPE sizing for fault level and voltage drop; glands/lugs, stress cones, and test points; separate trenches for MV/LV/control.​
  • Earthing: dedicated MV/LV earth grids with step-touch potential checks; bond doors and panels to earth bar.​

Compliance and documentation

  • Utility/CEA/CEA safety measures, fire NOC when required; drawings—SLD, GA, foundation, earthing, cable routing; FAT and site test reports (IR, HI-pot, relay settings).​

Why Swastik Electro Metals

  • Factory-assembled CSS with RMU/VCB and engineered LV PCC, tested to IEC/utility norms for quick installation, plus design review, FAT, commissioning help, and genuine spares.​

Searching for 11 kV RMU kiosks and compact substations for tight urban sites with fast commissioning and utility-ready documentation? Get layouts, SLDs, and a turnkey quote from Swastik Electro Metals today.

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